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fuel injection line woes


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budman1404
New User

Jun 17, 2010, 10:48 AM

Post #1 of 13 (1856 views)
fuel injection line woes Sign In

I have a 92 dodge ram 250 van that needs new lines from the fuel filter to the fuel inector rails (?),
the old lines had holes worn in from rubbing against the trans. I have not been able to find replacement parts. I am told rubber hose patches won`t work on the fuel injection system. What can I do?..


Hammer Time
Ultimate Carjunky / Moderator
Hammer Time profile image

Jun 17, 2010, 10:50 AM

Post #2 of 13 (1854 views)
Re: fuel injection line woes Sign In

No, you won't find any replacements. What you will have to do is make them from steel line and double flare the connections.



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We offer help in answering questions, clarifying things or giving advice but we are not a substitute for an on-site inspection by a professional.



budman1404
New User

Jun 17, 2010, 10:54 AM

Post #3 of 13 (1849 views)
Re: fuel injection line woes Sign In

Would you know of a good link to that kind of procedure it will be a new can of worms for me.


Sidom
Veteran / Moderator
Sidom profile image

Jun 17, 2010, 11:00 AM

Post #4 of 13 (1845 views)
Re: fuel injection line woes Sign In

Call some wrecking yards but if you go that route, inspect the lines real well. You don't want to be install something in similar condition as what you are taking off......


Hammer Time
Ultimate Carjunky / Moderator
Hammer Time profile image

Jun 17, 2010, 11:05 AM

Post #5 of 13 (1839 views)
Re: fuel injection line woes Sign In

I have this kit her but there are cheaper versions that aren't hydraulic.

http://www.google.com/...amp;ved=0CC0Q8wIwAw#

Kit

http://www.chevelles.com/tools/tl4.html



Instructions

More instructions



~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

We offer help in answering questions, clarifying things or giving advice but we are not a substitute for an on-site inspection by a professional.



DanD
Veteran / Moderator
DanD profile image

Jun 17, 2010, 12:57 PM

Post #6 of 13 (1826 views)
Re: fuel injection line woes Sign In

Time to get out of the dark ages boys and start using nylon replacement lines.
Most of the newer vehicle come from the factory with them; so what’s wrong with using a nylon system to repair or replace rusted corroded lines?
There’s a company that I use called FMSI and they have a full selection of fuel line repair ends, adapters (Nylon to steel) and different sizes of nylon replacement fuel line.
Much much easier then steel line and all the crap of fairing the ends.
This nylon line has something like a 100-150 psi running pressure and a 200psi burst pressure rating; more then adequate for fuel injection pressures.
I’ve been using the stuff for years.
http://catalog.fmsiinc.com/category/nylon-repair

Remove the link if you want; I have nothing invested in the company.

Canadian "EH"






Hammer Time
Ultimate Carjunky / Moderator
Hammer Time profile image

Jun 17, 2010, 1:04 PM

Post #7 of 13 (1819 views)
Re: fuel injection line woes Sign In

I like the idea and it would probably work well if you have inventory in stock but it looks a little hard to come by for the average DIYer on a one time repair.
I have the "press together" repair kit for nylon but sometimes it takes longer than making metal.



~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

We offer help in answering questions, clarifying things or giving advice but we are not a substitute for an on-site inspection by a professional.



(This post was edited by Hammer Time on Jun 17, 2010, 1:05 PM)


DanD
Veteran / Moderator
DanD profile image

Jun 17, 2010, 1:08 PM

Post #8 of 13 (1813 views)
Re: fuel injection line woes Sign In

Whatever.

Canadian "EH"






DanD
Veteran / Moderator
DanD profile image

Jun 17, 2010, 6:51 PM

Post #9 of 13 (1764 views)
Re: fuel injection line woes Sign In

I see that Mr Hammer has been busy covering his tracks. LOL

What it's the next morning and this post is still here; is your delete button stuck Hammer???

Canadian "EH"






(This post was edited by DanD on Jun 18, 2010, 4:58 AM)


budman1404
New User

Jun 18, 2010, 11:43 AM

Post #10 of 13 (1733 views)
Re: fuel injection line woes Sign In

If possible let`s not delete anything just yet...please.
Dan D how do you handle the bends to get around and down to stuff? Is the convoluted tubing used to do this?
and thank you all for such quick responses not all forums are as timely.


DanD
Veteran / Moderator
DanD profile image

Jun 18, 2010, 12:09 PM

Post #11 of 13 (1724 views)
Re: fuel injection line woes Sign In

Yes the convoluted tubing can be used or a 90/45degree metal adapter or if there’s enough room where you would need the line to turn 90 degrees; I’ve hoped the line in a semi circle not to kink it.

Dan.

Canadian "EH"






budman1404
New User

Jun 19, 2010, 4:04 PM

Post #12 of 13 (1703 views)
Re: fuel injection line woes Sign In

I`ve decided to go the nylon repair route so now...a 1/4 drill bit will just fit ( a little coaxing needed) into the tubing, is this a good way to measure the tubing? I am somewhat confused about what I need. If you wanted to use the tubing armour would you order the next size larger so the tubing will go into it ( 1/4 into 3/8) or is the 1/4 tubing armour sized to let the 1/4 tubing to fit in it?


DanD
Veteran / Moderator
DanD profile image

Jun 20, 2010, 3:54 AM

Post #13 of 13 (1685 views)
Re: fuel injection line woes Sign In

Maybe go into the parts supplier that you’re going to purchase the tubing from and have a look at the complete system; making note of the adapters, clamping and what not.
I think you’ll find that there will be some form of fitting to make the transition from metal to the nylon and then back again. Take a piece of the metal tubing with you so that you purchase the proper size.

Dan.

Canadian "EH"










 
 
 






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